Contract Culturing Services
Contract Culturing Services for Food Microorganisms
Our company has applied the biotechnology we have developed over many years to the food sector, offering contract manufacturing services for various food-grade microorganisms—such as lactic acid bacteria, bifidobacteria, koji mold, and yeast—including cultivation, concentration, and powder processing.
We have recently begun operations at a new, dedicated facility for food microorganisms. In response to the growing demand for halal products, we also support halal-certified production and have a proven track record in this area. Furthermore, having obtained a license for moromi (sake mash) production, we are now capable of cultivating alcohol-producing microorganisms (e.g., yeast).
(For available processing conditions, please contact us.)
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Lactic acid bacteria -
Bifidobacteria -
Koji mold -
Yeast
Source: NBRC
Contract Services
We are equipped to handle all or some of these services based on your needs.
Culturing
Using fermentation tank of various capacities, we cultivate various food microorganisms like lactic acid bacteria and bifidobacteria.
Concentration
We utilize equipment such as centrifugal separators and membrane concentrators to concentrate microorganism and culture medium.
Drying/Powdering
We use various drying equipment such as freeze-drying or spray-drying to dry and powder microorganisms and culture medium.
Packaging
We can accommodate your desired form and quantity for packaging. Please note that the consultation is required for the Halal-certified products, please contact us individually for further assistance.
Consideration of Manufacturing Conditions
Our R&D team will review and improve manufacturing conditions for projects, even if not specified.
Flow of Contract Services (As an Example)
Our contract services typically follows these steps. (Note: They may vary depending on your project's specifics and progress.)
- STEP
1- Your Request
- If you are interested in contracting us for the manufacturing of food microorganisms like lactic acid bacteria and bifidobacteria, please reach out via the inquiry form. Our representative will contact you.
- STEP
2- Meeting with Customers
- After signing a non-disclosure agreement, we will meet with you to discuss the details of your contracted operations. We will design the production process to meet your specifications, whether it's powder/liquid form, viable/dead bacteria, etc.
- STEP
3- Laboratory Sample/Quality Checks
- Our R&D team will prepare samples at laboratory scale. You will then check the quality of the samples. If they don't meet your standards, we will do our best to suggest improvements to ensure your satisfaction.
- STEP
4- Pilot Production/Quality Checks
- If the results of the laboratory samples meet your quality requirements, we will proceed with pilot production upon your request. You will then check the quality of the pilot production samples.
- STEP
5- Estimate
- Based on pilot production, we will provide an estimate of production costs.
- STEP
6- Delivery of Product
- Once agreed upon, we produce and deliver the product according to your proposed conditions.
Reasons to Choose Us
Reason 1
Integrated Production System
We have production facilities for spray-drying, freeze-drying, granulation, and sachet packaging in our group companies. By combining these equipment, we provide complete contract services, including various processing options after culturing. We also customize the product's form to meet your needs.
Reason 2
Halal Compliance at Our State-of-the-Art Plant
In recent years, with the global Muslim population on the rise, demand for halal products has been growing. Against this backdrop, we have commenced operations at a new facility dedicated to food-grade microorganisms for halal production. From the raw-material selection stage onward, we support our customers in obtaining halal certification for their products, delivering safe and reliable offerings.
We accommodate the following customer requests:
- Integrated OEM production, from culturing of microorganisms to drying, blending, granulation, and sachet packaging.
- Mass production of original strains, even if you lack your own facilities.
- Mass production of original strains, with guidance on production conditions if needed.
- Increasing productivity of your existing products.
- Establishing a new production site for business continuity planning (BCP).
- Facilitating the sale of products certified as Halal.
- Considering selling products certified as Halal in the future but unsure about the steps for Halal certification.
Examples of Correspondence
- We specialize in handling products in various forms, including powders, liquids, and viable/nonviable bacteria. We have successfully fulfilled many orders for powdered nonviable lactic acid bacteria.
- In response to customers' requests to develop original strains of bacteria to differentiate their products, we have mass-produced custom strains for each client, helping them stand out in the market.
- We assist in enhancing the productivity of our customers' original strains by advising on culture conditions and processes. Our expertise includes selecting raw materials of culture medium and optimizing culture conditions for better results.
Our Biotechnology Facilities
We will perform operations using the following combination of equipment.
- Fermentation tanks (30L, 200L, 1kL, 7.5kL, 10kL, and 29kL)
- Continuous sterilizers
- Centrifugal separators
- Pressure filtration vessel
- Ultrafiltration equipment
- Freeze-dryers
